Vacuum homogenizer vacuum mixer homogenizer
Usage and application field
The product is mainly applied in such industries as daily chemical care products, biopharmaceutical industry, food industry, paint and ink, nanometer materials, petrochemical industry, printing and dyeing auxiliaries, pulp&paper, pesticide, fertilizer, plastic&rubber, electric and electronics, fine chemical industry, etc. The emulsifying effect is more prominent for materials of high base viscosity and high solid content.
Definition of vacuum homogenizer emulsifier
It means that when the materials are under the vacuum condition, it makes use of the high shear emulsifier to distribute one or several phases to another continuous phase rapidly and evenly, The materials will be processed in the narrow space between stator and rotor by strong energy of motion produced by the mechanical effect. By the operation of hydraulic shearing, centrifugal extruding. impacting, breaking, and turbulence for over 100 thousand times per minute, the materials will be dispersed and emulsified instantly and evenly . after reciprocation circulation at high frequency, the fine finished products of stable and high quality without bubbles will be achieved.
Performances and features
1. the vacuum emulsifiers produced by our company include many varieties. the homogenizing systems included upper homogenization, lower homogenization, internal and external circulating homogenization. The mixing systems include dingle-way mixing, double-way mixing, and helical ribbon mixing, the lifting systems include single-cylinder lifting and double-cylinder lifting. Various high-quality products can be customized according to customer's requirements
2. The triple mixing adopts the imported frequency converter for speed adjustment, which can meet different technological demands.
3. The homogenizing structure made through German technology adopts the I, ported double-end mechanical seal effect. The maximum emulsifying rotation speed can reach 4200rpm and the highest shearing fineness can reach 0.2-0.5um.
4. vacuum defoaming can make the materials meet the requirements of being aseptic. Vacuum materials sucking is adopted, and especially for powder materials, vacuum sucking can avoid dust.
5. The emulsifying pot lid can adopt a lifting system, easy to clean and the cleaning effect is more obvious, the emulsifying pot can adopt tilt discharge.
6. The pot body is welded by an imported three-layer stainless steel plat. The tank body and the pipes adopt mirror polishing, which fully conforms to GMP requirements
7. According to technological requirements, the tank body can heat or cool the materials the heating modes mainly included steam heating or electric heating.
8. To ensure the control of the whole machines is more stable, the electric appliances adopt imported configurations, so as to fully meet the international standards.
Main composition :
The vacuum emulsifying mixer is mainly composed of a water pot, oil pot, emulsifying pot, vacuum system, lifting system (optional), electric control system (PLC is optional ) operation platform, etc.
Main technical parameters
| model |
Effective capacity |
homogenizer motor
KW |
r/min |
Stir motor
KW |
r/min |
vacuum pump
KW |
limit vacuum |
heating power
steam heating |
electric heating |
| FMB-10L |
10 |
0.55 |
0-3600 |
0.37 |
0-65 |
0.37 |
-0,085 |
6 |
2 |
| FMB-50L |
50 |
0.75 |
0-3600 |
0.75 |
0-65 |
0.75 |
-0,085 |
9 |
3 |
| FMB-100L |
100 |
4 |
0-3600 |
1.5 |
0-65 |
1.5 |
-0,085 |
24 |
9 |
| FME-200L |
200 |
5.5 |
0-3300 |
1.5 |
0-65 |
2.2 |
-0,085 |
28 |
10 |
| FME-300L |
300 |
5.5 |
0-3300 |
2.2 |
0-65 |
2.2 |
-0,085 |
32 |
12 |
| FME-500L |
500 |
7.5 |
0-3300 |
4 |
0-65 |
4 |
-0,085 |
45 |
16 |
| FMH-800L |
800 |
11 |
0-3300 |
5.5 |
0-65 |
4 |
-0,085 |
54 |
25 |
| FMH-1000L |
1000 |
11 |
1400-3000 |
5.5 |
0-65 |
4 |
-0,085 |
54 |
29 |
| FMH-2000L |
2000 |
15 |
1400-3000 |
5.5 |
0-65 |
5.5 |
-0,085 |
63 |
38 |
FAQ
1. How will you control the quality and delivery?
All our machines will be tested before packaging. Teaching video and packing pictures will be sent to you for checking, we promise that our wooden packaging is strong enough and safe for long delivery.
2. How to finish installing?
We can guide you through the video or photos first. If the customer needs to install on-site that our engineer can be sent to your country. but customers should pay for the air tickets. besides, customers should arrange accommodation for them during the trip.
3. What do we do if we encounter problems with the machine?
Showing us the picture or video of the problem. If the problem can be solved by your workers, we will send you a solution by video or pictures. If the problem is out of your control, our engineer will be sent to your factory (the customer will pay the fee during the trip).
4. How about a warranty and spare parts?
We provide a 1years warranty for the machine, and most of the parts can be found in the local market or you also can buy the parts from us.
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